Numerical Simulation of Multi-Liquid Impinging Jets Using Volume of Fluid Method

About Course

The “Numerical Simulation of Multi-Liquid Impinging Jets Using Volume of Fluid Method” course provides an in-depth exploration of multiphase flow modeling using Computational Fluid Dynamics (CFD). This course focuses on impinging jet atomization, a crucial process in fuel injection systems, combustion chambers, and industrial spray applications. Learners will gain a solid understanding of the Volume of Fluid (VOF) method, which is widely used to track liquid-gas interfaces in high-fidelity simulations. Through hands-on training with ANSYS Fluent, participants will learn how to set up CFD simulations, define boundary conditions, optimize mesh refinement, and analyze breakup patterns in multi-liquid jets.

This course is designed for CFD researchers, aerospace engineers, mechanical engineers, and graduate students looking to expand their expertise in multiphase flow simulations. It covers essential topics such as turbulence modeling, adaptive mesh refinement, numerical validation, and user-defined functions (UDFs) for advanced customization. By the end of the course, learners will be able to conduct accurate, high-resolution simulations of liquid impingement processes, compare numerical results with experimental data, and apply their knowledge to real-world engineering applications such as fuel injectors, spray systems, and rocket propulsion technologies.

Abstract:

Liquid propellant rocket engines are an important part of space program. To achieve optimum performance and stability in case of liquid propelled rocket engines, good atomization and mixing characteristics of the fuel and oxidant are required. Injector element design based on impinging jet phenomenon for mixing and atomization are the ideal choice for engines using storable liquid propellants. This is due to their simple fabrication, good spray and mixing characteristics. In this paper, CFD technique was applied to numerically investigate the flow characteristics of impingement process of two liquid jets using Volume of Fluid (VOF) method with appropriate surface tension modeling for capturing liquid/gas interfaces. Different meshing techniques such as structured meshing with Adaptive Mesh Refinement and Coarsening were employed to efficiently capture the flows areas containing liquid/gas interfaces. Simulations results were compared with experimental results which are available in literature and flow patterns formed by liquid sheet breakup are also studied by comparing it with the experimental results.

Link:

https://www.ijser.org/researchpaper/Numerical-Simulation-of-Multi-Liquid-Impinging-Jets-Using-Volume-of-Fluid-Method.pdf

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What Will You Learn?

  • Understand the physics behind multi-liquid impinging jet atomization and breakup
  • Learn the fundamentals of the Volume of Fluid (VOF) method for multiphase flow simulation
  • Gain hands-on experience in setting up CFD simulations using ANSYS Fluent
  • Optimize mesh refinement techniques for accurate liquid-gas interface modeling
  • Analyze the effects of impingement angle, velocity, and fluid properties on jet breakup
  • Compare numerical results with experimental data for validation
  • Develop skills in post-processing simulation results using Python or MATLAB
  • Explore applications of impinging jets in aerospace, combustion, and industrial spray systems
  • Implement User-Defined Functions (UDFs) for advanced customization in simulations
  • Enhance knowledge in turbulence modeling for high-speed multiphase flows

Course Content

Module 1: Introduction to Impinging Jet Atomization
Importance of impinging jets in propulsion and engineering systems Understanding mixing and atomization phenomena Experimental vs. numerical studies on impinging jets Key challenges in modeling multi-phase flow systems

Module 2: Theoretical and Numerical Framework
Governing Equations: Continuity equation (mass conservation) Momentum equation (Newton’s second law) Energy equation (for compressible flows) Introduction to Volume of Fluid (VOF) method Key differences between like-impinging and unlike-impinging jets

Module 3: Geometry and Meshing Techniques
Creating the injector geometry using ANSYS ICEM CFD Defining impingement angles and computational domain Mesh generation techniques: structured vs. unstructured mesh Introduction to Adaptive Mesh Refinement (AMR) Optimization of mesh for capturing liquid-gas interfaces

Module 4: Setting Up CFD Simulation in ANSYS Fluent
Defining boundary conditions Implementing VOF multiphase model Selecting appropriate turbulence models Understanding time step size and Courant number Running transient simulations and convergence criteria

Module 5: Results and Validation
Flow patterns of impinging jets at different velocities Observing sheet breakup, ligament formation, and droplet generation Comparison with experimental results (Heidmann, Lai, Anderson) Effect of impingement angle, jet velocity, and fluid properties Analyzing liquid sheet width, length, and droplet size distribution

Module 6: Advanced Techniques and Industry Applications
Using User Defined Functions (UDFs) for droplet tracking Application of impinging jets in rocket engines, spray systems, and fuel injectors Future research directions in numerical simulations of multi-phase flows

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