Computational Fluid Dynamics: From Basics to Advanced Level (OpenFoam)

About Course

Welcome to the 6 weeks courses on Computational Fluid Dynamics – Basics to Advanced Level via OpenFoam software. Each week below outlines the theoretical lectures, OpenFOAM software modules, practical labs, and project milestones. The course runs for 6 weeks, with daily 1.5-hour sessions that combine ~45 minutes of theory and ~45 minutes of hands-on practice using OpenFOAM. This ensures learners immediately apply CFD concepts in software. Emphasis is placed on the full simulation workflow – from pre-processing (CAD & meshing) to solving and post-processing – mirroring industrial CFD practice. Example projects span mechanical, civil, and aerospace domains to demonstrate broad industrial relevance.

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What Will You Learn?

  • Understand the role of CFD in engineering and where it’s used across mechanical, civil, and aerospace applications
  • Grasp the governing equations of fluid flow (conservation of mass, momentum, and energy) and their physical meaning
  • Learn the finite volume method, spatial/temporal discretization, and how numerical schemes affect accuracy and stability
  • distinguish laminar vs turbulent, steady vs unsteady, incompressible vs compressible flows and choose appropriate models
  • Apply turbulence modeling in practice (k–epsilon, k–omega SST), including near-wall treatment and y+ targeting
  • Evaluate and improve mesh quality (orthogonality, skewness, aspect ratio) and perform grid-independence studies
  • Navigate the OpenFOAM workflow and case structure (0, constant, system) with controlDict, fvSchemes, and fvSolution
  • Create meshes using blockMesh for simple domains and snappyHexMesh for complex CAD geometries (STL import, refinements, layers)
  • Set correct boundary and initial conditions for internal and external flows, and monitor convergence with residuals and flux balance
  • Run core OpenFOAM solvers for laminar and turbulent cases (icoFoam, simpleFoam, pimpleFoam; rhoSimpleFoam for compressible)
  • Post-process in ParaView: contours, streamlines, vectors, surface/line plots, Q-criterion, and automated reports
  • Compute engineering metrics such as pressure drop, flow rate, lift/drag (forceCoeffs), and turbulence kinetic energy
  • Build a complete basic CFD project (e.g., pipe/junction or 2D airfoil): meshing, solving, validation against theory or literature
  • Execute an advanced project using industrial geometry (e.g., cyclone/preheater, wind around a building, high-AoA airfoil), including transient analysis and recommendations
  • Run cases in parallel and manage larger meshes and datasets efficiently
  • Document results professionally: assumptions, model choices, mesh studies, validation, and design insights suitable for stakeholders
  • Develop an end-to-end CFD mindset: define objectives, plan simulations, verify/validate results, and translate findings into engineering decisions

Course Content

Week 1: CFD Fundamentals & Governing Equations

  • Overview of CFD & its Engineering Applications in Design & Analysis
  • The CFD Workflow: Pre-processing, Solver processing, Post-processing
  • Type of Fluid Flow: laminar, turbulent, steady, unsteady, compressible, Incompressible
  • Conservation of Momentum, Mass & Energy
  • Navier–Stokes equations and their physical interpretation
  • Simplifications for incompressible and steady flows
  • Boundary and initial conditions in CFD
  • Nondimensional numbers: Reynolds, Mach, and Prandtl

Week 2: Numerical Methods, Discretization, Turbulence Modeling, and CFD Best Practices

Week 3: OpenFOAM Basics & Case Setup

Week 4: Advanced OpenFOAM Tools & Turbulent Simulations

Week 5: Basic CFD Project (Internal or External Flow)

Week 6: Advanced CFD Project (Personal Choice Industrial Application)

Advanced CFD Project – Environmental or Aerospace Flow

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